Key Design Highlights

• Compact PCB Footprint
Designed to fit within tight enclosures without compromising performance. The optimized layout ensured minimal signal interference and efficient routing.

• High-Speed Data Transfer
Supported 10/100/1000 Mbps Ethernet protocols, ensuring seamless integration into both legacy and high-speed systems.

• Shielded & EMI-Protected Interface
Engineered with built-in electromagnetic interference shielding for uninterrupted transmission, especially in high-noise industrial and medical environments.

• Thermal Optimization
Passive heat dissipation mechanisms and low-power IC selection to maintain stable operation in enclosed devices or warm climates.

• Custom Firmware Hooks (Optional)
Provision for firmware-level tweaks to allow flexible IP assignment, security protocols, or integration with the client's proprietary OS and device firmware.

• Plug-and-Play Compatibility
Standard RJ45 port and low-profile header support made the module easy to install and interface with existing infrastructure.

Engineering Process

We began with a detailed technical requirement study, followed by rapid prototyping, schematic design, PCB layout, and testing. Our team used signal integrity simulations and EMC testing to validate performance across multiple use cases. The final module was subjected to thermal, vibration, and durability tests to ensure long-term reliability — meeting both ISO standards and the client’s internal QA benchmarks.

Outcome

The final product is now deployed in the client’s embedded computing devices across Europe and Asia, supporting real-time data transmission in critical applications such as network monitoring, medical instrumentation, and industrial automation.
This project demonstrated our team’s strength in custom electronics design, particularly for clients requiring specialized, scalable, and globally deployable solutions.