We were commissioned to design a custom conveyor belt system tailored for high-volume, precision-oriented material transfer within a production facility. The objective was to create a robust, modular, and low-maintenance conveyor solution optimized for continuous operation in a fast-paced industrial environment. Our scope included everything from mechanical layout design and component selection to drive system optimization and structural integration.
• Modular Frame Architecture
Designed with standardized aluminium or mild steel profiles for easy scaling, customization, and maintenance access.
• Precision Belt Alignment System
Guided track and auto-tensioning features to ensure smooth and centered operation, reducing wear and belt slippage.
• Variable Speed Motor Integration
Equipped with VFD-compatible motors allowing speed control and synchronized operation with surrounding machinery.
• Heavy-Duty Rollers & Idlers
Engineered to handle high loads with minimal friction and noise, ensuring long service life under continuous operation.
• Side Guard & Sensor Compatibility
Optional side rails and mounting slots for safety guards, optical sensors, and automated controls.
Our team created a detailed 3D CAD model and conducted load analysis, belt tension simulation, and motor selection based on client throughput requirements.
Belt type (PVC, PU, or modular chain) and frame material were selected based on operational environment, chemical exposure, and part weight.
Fabrication support was also provided with 2D technical drawings, exploded views, and vendor-ready BOMs to ensure streamlined procurement and assembly.
The final conveyor system is now in operation across multiple client facilities, enabling efficient, reliable, and scalable material movement for packaging, sorting, and inspection processes.
This project reflects our capability to design customized, performance-driven mechanical systems that improve industrial workflow and production uptime.
Industrial Automation – Custom Conveyor System Design
Delivered
We developed a modular conveyor system tailored for high-throughput industrial operations. Featuring adjustable speed motors, belt alignment systems, and sensor-ready mounts, it improves packaging and sorting efficiency across multiple client facilities.