Key Design Highlights

• Medical-Grade Silicone Housing
Developed using skin-safe, hypoallergenic silicone to provide soft-touch comfort and long-term wear ability. Fully sterilisable and compliant with international medical safety norms.

• Anatomically Optimized Fit
Precision-mapped based on diverse ear canal geometries to ensure a secure and comfortable fit for all-day usage—minimizing fatigue and potential slippage during use.

• Noise-Isolating Acoustic Channel
Designed with high-fidelity sound isolation to support both auditory diagnostics and therapeutic feedback without interference from ambient clinical noise.

• Modular Internal Component Slot
Engineered to accommodate transducers, sensors, or sound modules depending on the specific use-case – from neurostimulation to guided audio feedback.

• Low-Profile & Discreet Aesthetic
Lightweight and sleek design ideal for clinical environments where visual distraction or patient anxiety needs to be minimized.

Engineering & Development

The project followed a rigorous R&D cycle, starting from ergonomic modelling and CAD simulation to material testing and high-precision prototyping. Our team used biocompatible materials, rapid 3D prototyping, and simulation software to optimize the product for both comfort and performance.
We also collaborated with healthcare professionals to conduct early user testing, ensuring the product aligned with real-world medical workflows and patient needs.

Outcome

This precision earpiece has been integrated into non-invasive medical devices now used across clinics. Its success highlights our capability to design human-centric, regulatory-compliant medical devices for the global health tech market.